EX500 Spare Parts

Exploded Parts Diagram

EX500 Exploded View v2

Maintenance Specifications

Oil:

500ml (or until the gearbox is half full) of 80w-90 gear oil, drain and refill once a year.

Grease:

General Purpose grease, grease points every month, or if the spreader is not being used, once a year.

Tyres:

Inflate to 22 psi and check regularly. Reinflate as necessary.

Table of Parts

To see a larger image of the part, right click on the photo and select "open image in new tab" then click on the new tab that has opened

No.	Photo	Code	Description	Notes
1		1093	D Pin
2		1094	Shutter Lever Spring	Grease contact surfaces (both ends)
3		1644	Grip Handle 22mm 7/8 PVC Black	Heat in boiling water for easier install
4		1651	Tri Knob Female 8mm
5		2893	Hopper Yellow 500L
6		SP175-016	Bolt on Stub Axle
7		2190	Wheel (bearing)	Attaches to stub axle
7.1		1572	Wheel / Gearbox Bearing	Standard 6205 bearing
7.2		1876	Wheel Bearing Seal
8		2191	Wheel (keyed)	Attached to end of drive axle, will likely also need item SP100-034
9		5042S/S	Circlip 45mm external S/S
10		SP136-028	Agitator Bush	Recommend also purchasing item 5042S/S
11		SP136-007	Drive Axle	Consider also item SP100-034
12		SP136-008	Agitator	Consider also item SP136-028
13		SP175-014	Towbar Adjuster
14		SP136-112a	EX500 Shutter Lever - complete
14.1		1241	Spring	Roll pin 6x30 p/n 5020 required to hold this in place
14.2		1594	Index Pin	Roll pin 6x50 p/n 5024 goes through this
14.3		SP136-112	Shutter Lever EX500
15		SP100-016	Drive Stub	Bolt - M8x50 ZP & Nyloc Nut Grease Nipple - p/n 5054A
16		SP100-035	Pointer
17		SP100-034	Drive Axle Key
18		SP100-015	Drive Slider Female	SX450 and SX500 use p/n SP121-006
19		SP136-006	Spinner Disc Complete Assembly	Bolts to gearbox with M8x16 S/S bolt, washer & spring washer
19.1		SP136-005	Spinner Fin
20		SP136-009	Bearing Housing
22		SP136-003	Shutter Lower Z
23		1939	SP136-002/P Upper Shutter
24		3015	Decal 500EX
25		1645	Grip Handle 25mm
26		2715	Serial Number Plate
27		2120	Gearbox Complete Assembly	Click here for Parts Breakdown
27.1		1572	Wheel / Gearbox Bearing	Standard 6205 bearing
27.2		1868	Gearbox Seal
28		1679	Felt Washer	Oil soak before install
29		1901	S/S Shaft Guard
30		RATA30	Vogal Warranty Sticker
31		M EX500	EX500 User Manual
32		1573	Bearing Sealed 6206-2RS	For fabricated axle
33		SP136-015	Drive Operating Lever
34		SP100-030	Shutter Lever Extension
35		SP100-033	Drive Engage Liner Tube
36		SP100-036	Index Box
37		SP193-052	Front Hopper Bracket
38		SP193-024	Hopper Tri Brace
39		SP136-113	Drive Handle MKll
40		SP136-029	Tow Bar Bush Liner
41		1807	Spinner Shield Blue
42		SP136-031	Drive Axle Spacer Liner
43		SP136-032	Drive Axle Spacer
44		SP136-033	Bearing Spacer - 113mm
45		V126	Mudguards	Set of
46		V109	Cover and brace	Includes bolts and washers
46.1		2791	PVC Cover
46.2		SP175-015	Cover Brace