Exploded Parts Diagram

EX500 Exploded View v2

Maintenance Specifications

Oil:

500ml (or until the gearbox is half full) of 80w-90 gear oil, drain and refill once a year.

Grease:

General Purpose grease, grease points every month, or if the spreader is not being used, once a year.

Tyres:

Inflate to 22 psi and check regularly. Reinflate as necessary.

Table of Parts

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No.	Photo	Code	Description	Notes
1		1093	D Pin
2		1094	Shutter Lever Spring	Grease contact surfaces (both ends)
3		1644	Grip Handle 22mm 7/8 PVC Black	Heat in boiling water for easier install
4		1651	Tri Knob Female 8mm
5		2893	Hopper Yellow 500L
6		SP175-016	Bolt on Stub Axle
7		2190	Wheel (bearing)	Attaches to stub axle
7.1		1572	Wheel / Gearbox Bearing	Standard 6205 bearing
7.2		1876	Wheel Bearing Seal
8		2191	Wheel (keyed)	Attached to end of drive axle, will likely also need item SP100-034
9		5042S/S	Circlip 45mm external S/S
10		SP136-028	Agitator Bush	Recommend also purchasing item 5042S/S
11		SP136-007	Drive Axle	Consider also item SP100-034
12		SP136-008	Agitator	Consider also item SP136-028
13		SP175-014	Towbar Adjuster
14		SP136-112a	EX500 Shutter Lever - complete
14.1		1241	Spring	Roll pin 6x30 p/n 5020 required to hold this in place
14.2		1594	Index Pin	Roll pin 6x50 p/n 5024 goes through this
14.3		SP136-112	Shutter Lever EX500
15		SP100-016	Drive Stub	Bolt - M8x50 ZP & Nyloc Nut Grease Nipple - p/n 5054A
16		SP100-035	Pointer
17		SP100-034	Drive Axle Key
18		SP100-015	Drive Slider Female	SX450 and SX500 use p/n SP121-006
19		SP136-006	Spinner Disc Complete Assembly	Bolts to gearbox with M8x16 S/S bolt, washer & spring washer
19.1		SP136-005	Spinner Fin
20		SP136-009	Bearing Housing
22		SP136-003	Shutter Lower Z
23		1939	SP136-002/P Upper Shutter
24		3015	Decal 500EX
25		1645	Grip Handle 25mm
26		2715	Serial Number Plate
27		2120	Gearbox Complete Assembly	Click here for Parts Breakdown
27.1		1572	Wheel / Gearbox Bearing	Standard 6205 bearing
27.2		1868	Gearbox Seal
28		1679	Felt Washer	Oil soak before install
29		1901	S/S Shaft Guard
30		RATA30	Vogal Warranty Sticker
31		M EX500	EX500 User Manual
32		1573	Bearing Sealed 6206-2RS	For fabricated axle
33		SP136-015	Drive Operating Lever
34		SP100-030	Shutter Lever Extension
35		SP100-033	Drive Engage Liner Tube
36		SP100-036	Index Box
37		SP193-052	Front Hopper Bracket
38		SP193-024	Hopper Tri Brace
39		SP136-113	Drive Handle MKll
40		SP136-029	Tow Bar Bush Liner
41		1807	Spinner Shield Blue
42		SP136-031	Drive Axle Spacer Liner
43		SP136-032	Drive Axle Spacer
44		SP136-033	Bearing Spacer - 113mm
45		V126	Mudguards	Set of
46		V109	Cover and brace	Includes bolts and washers
46.1		2791	PVC Cover
46.2		SP175-015	Cover Brace